MSC.SuperForge 2005.1

MSC.SuperForge by MSC.Software Corporation is a finite element–based simulation tool for designing and optimizing bulk metal forming processes. It allows engineers to virtually model hot, warm, and cold forging operations—reducing trial-and-error in the shop, shortening development cycles, and improving part quality and die life.

Key capabilities

• Thermo-mechanical forging simulation in 2D axisymmetric and full 3D
• Accurate prediction of material flow, die fill/underfill, laps, folds, and other defects
• Calculation of forming loads, press tonnage, torque, and energy requirements
• Temperature, strain, strain-rate, and stress distribution tracking across multi-stage processes
• Tooling assessment including die stress and wear estimation
• Robust contact, friction, and heat transfer models with adaptive remeshing for large deformation
• Support for common CAD imports (e.g., IGES/STEP) and streamlined pre-/post-processing
• Parametric studies and design-of-experiments workflows for process optimization

Typical applications

• Open- and closed-die forging, extrusion, upsetting, and coining
• Preform and flash-land optimization to ensure complete die fill
• Material and process selection for steels, aluminum, titanium, and other alloys in automotive, aerospace, energy, and industrial machinery

By enabling virtual tryouts and data-driven optimization, MSC.SuperForge helps reduce tooling costs, mitigate risk, and bring forged components to production faster with greater confidence.

MSC.SuperForge is developed by MSC.Software Corporation. The most popular version of this product among our users is 2005.1. The names of program executable files are MSC.SuperForge.exe, SuperForge.exe.

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